Advanced Packaging Technology

HyperSync™ High‑Performance Injection Molding System

HyperSync™ is Husky’s next-generation injection molding system — delivering unmatched performance, energy efficiency, and reliability for thinwall food packaging, pails, specialty closures, medical, and personal care applications. From industry-leading cycle times to advanced mold protection and intuitive controls, HyperSync™ redefines what's possible in high-performance packaging production.

High-Performance Packaging Molding

A New Standard in Packaging Technology

Built on Husky’s industry-leading expertise, HyperSync™ sets a new benchmark in packaging molding. Available from 225 to 600 metric tons with a broad selection of injection units, HyperSync™ offers:

  • Reflex platens for equal clamp tonnage distribution among molding surface for high quality parts, reduced scrap & extended molds lifetime
  • Advanced Melt flow control for consistent quality with minimal scrap
  • High performing injection units for leading injection speed, throughput and recovery rates
  • Stack mold solutions, generous tie-bar spacing and superior mold carrying capacity for high-cavity and heavy molds
  • Multi-Layer compatibility for new functionality and design flexibility
Innovative Energy-Saving Technologies

Energy Efficiency Without Compromise

HyperSync™ integrates industry-leading energy-saving technologies for reduced operating costs without sacrificing performance:

  • Electric Mold Stroke (ELMS) yields high acceleration rates for fast clamp movements
  • Regenerative Clamp Stroke recycles breaking energy back to the power grid
  • Speed Variable Pump (SVP) supplies hydraulic power on demand
  • Up to 40% energy savings over previous-generation systems
Superior Clamping Technology

Precision and Reliability with Every Cycle

HyperSync™ features Husky’s advanced three-platen clamping unit with Reflex® platen technology, designed to deliver exceptional accuracy, part consistency, and mold longevity:

  • Superior process repeatability for consistently high quality parts: shot-to-shot and cavity-to-cavity
  • Reflex platens for equal clamp tonnage distribution among molding surface for high quality parts, reduced scrap & extended molds lifetime
  • Reduced mold wear for extended tool life
  • Fast and repeatable clamp motions for highly accurate IML label placement and parts demolding
Intelligent Control System

Advanced Control and Software for Simpler Operation

Husky's Polaris® enables powerful system-level control at your fingertips:

  • 19-inch intuitive touchscreen HMI
  • EtherCAT control for accurate, repeatable injection stroke
  • Rapid access to critical process parameters
  • Advantage+Elite™ real-time proactive, predictive, transparent performance monitoring.
Application Spotlight

How One Producer Cut Energy Use by 35%

A major dairy and deli food brand turned to HyperSync™ to boost productivity and reduce energy costs — without compromising quality. With consistent, accurate IML placement, faster cycles, and less scrap, the results speak for themselves:

  • 35% reduction in energy consumption
  • Decreased scrap rate
  • $30,000 in annual savings
  • Longer mold life and better ROI
Learn more about the benefits of HyperSync™

Contact Us About HyperSync™ High-Performance Packaging Injection Molding Systems

Guide:

What to consider when choosing your next injection molding machine for food and consumer packaging

Manufacturers and brands are rethinking their injection molding needs to meet consumer and sustainability demands. Download our guide to learn key considerations for choosing an injection molding system tailored to your food and consumer packaging production.

Get our packaging molding machine guide